Legion Patches makes custom patches from 25 pieces per design. 25 embroidered 3 inch patches cost about $138 in total ($5.50 each), with a free mockup, a physical sample, free shipping and import duties included. Many patch makers start at 50 or 100 pieces, and the few that make single patches charge far more per patch.
Prices are pulled live from our price list. Last checked November 16, 2026.
Why custom patches have a minimum order
Every design needs setup before the first patch is made: digitizing the artwork for embroidery, programming a loom for woven patches, or cutting a mold for PVC. That setup takes the same time whether you order 25 patches or 2,500. On very small orders, the setup cost is shared across only a few patches, so each one costs more.
That is why a minimum of 25 is a good balance for small orders: low enough for a team, a club or a first product run, but high enough that the price per patch stays reasonable.
What 25, 50 and 100 patches cost
Price per patch for a 3 inch patch with sew-on backing:
| 3 inch patch | 25 pcs | 50 pcs | 100 pcs |
|---|---|---|---|
| Embroidered | $5.50 | $3.95 | $3.67 |
| Woven | $5.83 | $3.38 | $3.20 |
| Sublimated | $6.12 | $3.55 | $3.36 |
| UV + PVC | $7.00 | $5.26 | $4.14 |
| PVC | $7.05 | $5.45 | $4.51 |
The jump from 25 to 50 is often the biggest saving per patch. If you are unsure between the two, it can be worth comparing the totals: 50 patches sometimes cost only a little more than 25.
Who small orders are for
- Teams, squads and small clubs that need one patch per member plus a few spares.
- Clothing brands and merch sellers testing a design before ordering more.
- Events, memorials and one-off projects where you only need a small run.
- Schools and booster clubs ordering award patches that only a few students earn, such as UIL patches.
How to get the most from a small order
- Keep one design per order line. Each design has its own 25-piece minimum, so combine variations into one design where you can.
- Pick the right type for the design. Small text holds best on woven patches. Photos and gradients suit sublimated. See patch types compared.
- Check the sample carefully. Every order includes a physical sample. Approving it carefully means your first order is exactly right and reorders match.
- Plan the reorder. Once a design sells or your team grows, reordering in larger quantities lowers the price per patch.
Questions about small orders
What is the minimum order for custom patches?
Legion Patches makes custom patches from 25 pieces per design. Many makers start at 50 or 100 pieces, and the few that make single patches charge much more per patch.
How much do 25 custom patches cost?
25 embroidered 3 inch patches cost about $138 ($5.50 each) with sew-on backing, including the mockup, a physical sample, free shipping and import duties.
Can I order different designs in one order?
Yes, but each design has its own 25-piece minimum, because each design is set up separately for production.
Why do custom patches have minimums at all?
Every design needs setup before production: digitizing for embroidery, a loom program for woven, a mold for PVC. That setup costs the same for 25 or 2,500 patches, so very small orders cost more per patch.